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BRCS packaging material certified

GFP provides tailored PET solutions for multiple sectors, offering films, thermoformed packaging, granules, and thermoforming machines for seamless production and packaging integration.

About Us
01

Substituting PS and PVC

We replace polystyrene (PS) and polyvinyl chloride (PVC) with sustainable PET film, complying with EU regulations.

02

Customization and Cost-Effectiveness

High-tech equipment and streamlined operations within the same facility, alongside our lightweight packaging solutions, empowers us to offer tailored products at competitive prices.

03

Sustainable

GFP offers 100% recycled PET, from various sources. Our material can be recycled continuously without incorporating any virgin material.

04

Safety Assurance:

Certified Process: GFP employs the LSP reactor process to remove harmful chemicals and contaminants, making r-PET safe for food packaging.
Stringent Cleaning: Our cleaning process exceeds food safety standards.

OUR PRODUCTS

Custom solutions available

CUP LIDS

SALAD JARS

SOUR CREAM / YOGURT LID

EGG TRAYS

GRANULES

FILMS

Custom Order

CUP LIDS

  • Eco-friendly: Made from recycled materials, 100% recyclable. Printing available with water-based inks.
  • Versatile: Suitable for both hot and cold beverages, water-resistant.
  • Certifications: Food-grade compliant, BRC certified.
  • Pricing: Competitive pricing for great value.
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Mass Market

SALAD JARS

  • Eco-friendly: Made from transparent rPET or 100% foamed rPET. Fully recyclable, supporting circular economy goals.
  • Material: Up to 100% recycled PET.
  • Applications: Suitable for food packaging, especially salads, sauces, hummus, and desserts.
  • Certifications: Compliant with food-grade standards, BRC certified.
  • Pricing: Competitive pricing for great value.
  • Decoration: Top surface customization is available upon request.
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Mass Market

SOUR CREAM / YOGURT LID

  • Eco-friendly: Made from transparent rPET or 100% foamed rPET. Fully recyclable, supporting circular economy goals.
  • Material: Up to 100% recycled PET.
  • Applications: Ideal for packaging yogurt and sour cream, suitable for direct product contact after opening.
  • Certifications: Compliant with food-grade standards, BRC certified.
  • Pricing: Competitive pricing for great value.
  • Decoration: Top surface customization is available upon request.
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Custom Order

EGG TRAYS

  • Eco-friendly: Made from 100% foamed rPET and transparent rPET. Fully recyclable, supporting circular economy goals.
  • Versatile: Compatible with all standard egg packaging machines.
  • Decoration: Water-based ink printing, no labels needed. Can be printed on the top surface, sides, and inner top surface.
  • Certifications: Food-grade compliant, BRC certified.
  • Pricing: Competitive pricing for great value.
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MASS MARKET

GRANULES

  • Material: Produced from 90-99% recycled PET.
  • Features: High purity and consistency, suitable for food contact.
  • Innovation: Utilizes Liquid State Polycondensation (LSP) for optimal purification and IV level outcomes, IV range (0.62 – 0.82).
  • Applications: Ideal for manufacturing a variety of PET products, especially in the food industry.
  • Certifications: FDA and EFSA approved for food safety.
  • Pricing: Competitively priced, ensuring accessibility for various markets.
  • Sustainability: Supports high standards of recycling and contributes to the circular economy.
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custom order

FILMS

  • Material: Solid and foamed formats with up to 100% rPET content.
  • Features: Various thickness options with minimal tolerance, customizable layers (ABC structure) and color combinations.
  • Innovation: Adjustable thickness and density to meet specific needs. Non-chemical foaming technology.
  • Applications: Suitable for various packaging purposes.
  • Certifications: Meets industry standards for safety and quality, BRC certified.
  • Pricing: Competitive pricing without compromising quality.
  • Sustainability: Promotes recycling, ready to buy and take-away skeleton (scrap).
  • Decoration: Printing available with water-based inks.
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FAQ

The certified LSP reactor process in producing r-PET, effectively removes harmful chemicals, making r-PET a safe choice for food packaging. This process elevates r-PET’s safety above average packaging materials, exceeding EFSA and FDA food safety standards.

ENVIRONMENTAL SUSTAINABILITY:

  • Resource Efficiency: Utilizes existing plastic materials, reducing the need for virgin plastic production and conserving resources.
  • Waste Reduction: Diverts plastic waste from landfills and oceans, aiding in waste management and reduction.
  • Carbon Footprint: Generates lower carbon emissions compared to virgin PET production, contributing to climate change mitigation.
  • Higher Recyclability: r-PET has a higher recyclability rate compared to carton and paper, further promoting its eco-friendliness and resource efficiency.

ECONOMIC BENEFITS:

  • Cost-Effectiveness: Often more cost-effective as it utilizes existing materials, lowering manufacturing costs. Additionally, with Forpet, the foaming of the recycled PET results in cheaper and lighter products.
  • Market Demand: The global sustainable packaging market is poised to reach $533.9 billion by 2028. With 73% of global consumers willing to pay more for sustainable products, businesses are increasingly adopting sustainability as a core value, underlining a significant market demand.
  • Consumer and Regulatory Demand: Meets the growing consumer and regulatory demand for more sustainable packaging solutions, opening new market opportunities.

VERSATILITY:

  • We prioritize recycled PET in both foamed and rigid products, enabling diverse packaging solutions tailored to distinct needs.

 

COMMITMENT TO HIGH RECYCLED CONTENT:

  • Our products boast up to 100% recycled material, reducing reliance on virgin material production.

 

INNOVATIVE PHYSICAL FOAMING PROCESS:

  • Unique physical foaming process, devoid of chemical foaming agents, sets us apart by promoting safer and environmentally-conscious production methods.

 

ONE INTEGRATED PRODUCTION FACILITY:

  • Housing the entire production cycle in one plant ensures meticulous control over each phase without third-party interference, guaranteeing consistent quality and streamlined operations.

 

COST EFFICIENCY:

  • Our packaging alternatives, like egg trays, lids, and cups, are significantly more cost-effective compared to cardboard and paper options, providing financial savings without compromising quality.

GRANULE FORMATION:

  • Liquid State Polycondensation: Convert RPET flakes into granules using the Liquid State Polycondensation Process.

 

FOAMING TECHNOLOGY:

  • Extrusion: Extrude RPET granules with CO₂ and N₂ to initiate the foaming process.
  • Physically Foamed RPET Sheet Production: Produce lightweight and cost-effective sheets through physical foaming.

 

FINAL PRODUCT PROCESSING:

  • Printing & Decoration: Print and decorate sheets for further processing, FFS applications, or thermoforming applications using water-based inks.
  • Cutting, Assembling & Ultrasonic Welding: Assemble cups, jars, folding boxes, and trays through cutting and ultrasonic welding.
  • Thermoforming: Craft lids and trays through a thermoforming process, ready for packaging applications.

For existing product designs, the average time for preparing samples is typically 2 weeks. However, if a new design is required, the timeline may vary. For new print designs, it can take up to 1 month, while new product shapes may require up to 3 months for sample preparation.

We determine the minimum volume requirement based on the specific product. Each product may have different minimum order quantities determined by our track volume.

Total PET recycling volume per factory is 16,000 tons/year. In finished packaging products annually, it is 800 mln lids or 130 million egg trays, 100 million cups, and 10,000 tons of film.